China Factory Direct Automatic Batch Foam Making Machine Mattress Sponge
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Product Highlights
- Premium Siemens Motor: 15kW German Siemens motor ensures consistent torque and 10+ year lifespan.
- Advanced Control System: Taiwan PLC with 10-inch color touchscreen and 100+ recipe storage.
- High-Speed Mixing: Variable mixing speed up to 2800 RPM for superior foam cell structure.
- Comprehensive Warranty: 24-month warranty coverage for all mechanical defects.
- Global After-Sales Support: Video and online support available with 24-hour response guarantee.
- Customizable Voltage: Supports 380V/415V with customizable options for different regions.
Product Attributes
- Customization
- Available
- After-sales Service
- Video Technical Support, Online Support, Field Ins
- Warranty
- 24 Months
- Type
- Sponge Foam Machine
- Raw Material
- Mixing
- Principle
- High-Pressure Air Type
- Automation
- Non-Automatic
- Computerized
- Computerized
- Certification
- CE
- Machinery Test Report
- Provided
- Application
- Mattress, Furniture, Cushion, Packaging
- Foam Type
- Polyurethane Foam (PU), Memory Foam, Hr Foam
- Control System
- PLC + 10" Color Touchscreen (Taiwan)
- Voltage
- 380V/415V/Customizable
- Total Power
- 35kw
- Dimension (L×W×H)
- 10000×10000×2500mm
- Weight
- 9000kg
- Transport Package
- Wooden Pallet
- Specification
- Set
- Trademark
- Genmax
- Origin
- China
Shipping
- Shipping Cost:
- Contact the supplier about freight and estimated delivery time.
Online Trading Protection
- Payment Guarantee
-
Platform-protected payments with refund support for eligible order issues.
- Platform Logistics
- Clearer shipment tracking with platform-supported logistics.
- Inspection Service
- Optional pre-shipment inspection for quality and quantity checks.
- After-Sales & Dispute Handling
- Platform-assisted dispute resolution, including refunds or returns when applicable.
Only orders placed and paid through Made-in-China.com Secured Trading are eligible for payment protection and the corresponding platform services.
Product Images of China Factory Direct Automatic Batch Foam Making Machine Mattress Sponge
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China Factory Direct Automatic Batch Foam Making Machine Mattress Sponge -
China Factory Direct Automatic Batch Foam Making Machine Mattress Sponge -
China Factory Direct Automatic Batch Foam Making Machine Mattress Sponge -
China Factory Direct Automatic Batch Foam Making Machine Mattress Sponge -
China Factory Direct Automatic Batch Foam Making Machine Mattress Sponge
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Product Description
Fully Automatic Batch PU Foam Production Machine for Mattress Manufacturing | High Output 480m³/Day | Siemens Motor
PROFESSIONAL BATCH PU FOAMING MACHINE FOR HIGH-VOLUME MATTRESS PRODUCTION
The SAF-3T8G Fully Automatic Batch Foaming Machine is engineered specifically for mattress manufacturers, furniture foam producers, and contract foam manufacturing facilities requiring consistent quality, high output, and operational reliability.
Featuring international-grade components including a Siemens 15kW mixing motor (Germany), Taiwan PLC control system, and European standard valves, this machine delivers the perfect balance of premium quality and competitive investment.
Specification
96 blocks per 8-hour shift - industry-leading throughput
--- 150 m³/day standard output - meet daily production targets consistently
--- 480 m³/day maximum capacity - scale for large orders
--- 150 m³/day standard output - meet daily production targets consistently
--- 480 m³/day maximum capacity - scale for large orders
--- Siemens Motor 15kW (Germany) - world's leading industrial motor brand, ensures consistent torque and 10+ year lifespan
--- Taiwan PLC Control System - reliable, proven technology with 10" color touchscreen
--- European Standard Valves - long service life, leak-proof performance
--- High-Speed Mixing Head - up to 2800 RPM for superior foam cell structure
--- Professional 15HP Chiller - Taiwan brand, precise temperature control (heating & cooling)
--- Taiwan PLC Control System - reliable, proven technology with 10" color touchscreen
--- European Standard Valves - long service life, leak-proof performance
--- High-Speed Mixing Head - up to 2800 RPM for superior foam cell structure
--- Professional 15HP Chiller - Taiwan brand, precise temperature control (heating & cooling)
--- 100+ Recipe Storage - save and recall formulations instantly
--- 8-Component Automatic Chemical Feeding - precision metering ±0.5%, eliminates manual errors
--- 8-Component Automatic Chemical Feeding - precision metering ±0.5%, eliminates manual errors
Technical Specifications
Type | Foam Machinery, PU Foaming Machine | Foam Type | Polyurethane Foam (PU), Memory Foam, HR Foam |
Automation | Fully Automatic | Production Capacity | 150-480 m³/day (96 blocks per 8-hour shift) |
Foam Density Range | 8-50 kg/m³ | Mixing Speed | 0-2800 RPM (Variable) |
Control System | PLC + 10" Color Touchscreen (Taiwan) | Recipe Storage | 100+ Formulations |
Mixing Barrel | 280L | Mixing Head | Carbon Steel |
Square Mould | L2000mm*W2000mm*H1200mm | Cylinder Mould | Dia1500mm*H2000mm |
Machine N.W | 9000kg | Machine Dimension | L 10M x W10Mx H2500mm |
PPG 3ton Tank x 1 Carbon Steel,Chinese Pump.Foaming Pump motor:6-5.5kw,Loading Pump motor:4-7.5kw.
POP 3ton Tank x 1 Carbon Steel,Chinese Pump.Foaming Pump motor:6- 5.5kw,Loading Pump motor:4-7.5kw.
TDI 2ton Tank x 1 Carbon Steel,Chinese Pump.Foaming Pump motor: 6-1.1kw,Loading Pump motor:4-2.2kw.
MC 1ton Tank x 1 Carbon Steel,Chinese Pump. Foaming Pump motor:4-0.75kw,Loading Pump motor:4-2.2kw.
Water 50L Tank x 1 Stainless Steel,Match With Feeding Pumps.Foaming Pump motor: 4-0.75kw
Silicone 50L Tank x 1 Stainless Steel,Match With Feeding Pumps.Foaming Pump motor: 4-0.75kw
T-9 50L Tank x 1 Stainless Steel,Match With Feeding Pumps.Foaming Pump motor: 4-0.75kw
Amine 50L Tank x 1 Stainless Steel,Match With Feeding Pumps.Foaming Pump motor: 4-0.75kw
VERSATILE FOAM PRODUCTION
--- Comfort Foam - 15-30 kg/m³ (standard mattress layers)
--- High Resilience (HR) Foam - 30-40 kg/m³ (premium mattresses)
--- Memory Foam (Viscoelastic) - 40-50 kg/m³ (luxury mattresses)
--- Soft Foam - 8-15 kg/m³ (cushions, packaging)
--- Firm Foam - up to 50 kg/m³ (furniture, automotive)
--- High Resilience (HR) Foam - 30-40 kg/m³ (premium mattresses)
--- Memory Foam (Viscoelastic) - 40-50 kg/m³ (luxury mattresses)
--- Soft Foam - 8-15 kg/m³ (cushions, packaging)
--- Firm Foam - up to 50 kg/m³ (furniture, automotive)
After Sales Service
Company Profile
Nanjing GENMAX Mattress Machinery Co., Ltd. is a leading manufacturer of mattress production equipment. We specialize in quilting machines, tape edge machines, foam machines, spring machines, and complete manufacturing lines. Our Avdantages 15+ years of mattress machine manufacturing expertise Over 5,000+ successful projects worldwide 24-hour customer response guarantee Service centers in 5 countries Local language technical support 10+ years of international trade experience Active in major industry exhibitions We provide fast, reliable service with professional solutions delivered within 72 hours. From equipment supply to after-sales support, we handle everything so you can focus on growing your business. When you choose GENMAX, you get more than just machinery, you get a trusted partner who understands your market and supports your success every step of the way.
FAQ
Q: What density range can this machine produce?
A: 8-50 kg/m³, covering all common mattress foam types including comfort foam (15-30 kg/m³), HR foam (30-40 kg/m³), and memory foam (40-50 kg/m³).
A: 8-50 kg/m³, covering all common mattress foam types including comfort foam (15-30 kg/m³), HR foam (30-40 kg/m³), and memory foam (40-50 kg/m³).
Q: How many blocks can I produce per day?
A: Standard capacity is 150 m³/day. Maximum capacity is 480 m³/day (96 blocks in 8 hours), depending on foam density and curing time.
A: Standard capacity is 150 m³/day. Maximum capacity is 480 m³/day (96 blocks in 8 hours), depending on foam density and curing time.
Q: Can it produce memory foam (viscoelastic)?
A: Yes. The system handles high-viscosity formulations. The 2800 RPM mixing speed and temperature control (15HP chiller) are ideal for memory foam production.
A: Yes. The system handles high-viscosity formulations. The 2800 RPM mixing speed and temperature control (15HP chiller) are ideal for memory foam production.
Q: What block sizes can I produce?
A: Standard package includes:
Square mold: 2000×2000×1200mm
Cylinder mold: Ø1500×2000mm
Custom mold sizes available as options
A: Standard package includes:
Square mold: 2000×2000×1200mm
Cylinder mold: Ø1500×2000mm
Custom mold sizes available as options
Q: How many foam recipes can I store?
A: 100+ formulations. This allows you to save different densities, foam types, and special formulations for instant recall.
A: 100+ formulations. This allows you to save different densities, foam types, and special formulations for instant recall.
Q: How difficult is it to operate?
A: Very user-friendly. The 10" color touchscreen provides intuitive controls. Operators can be trained in 2-3 days. Most customers report that operators with basic technical knowledge can run the machine independently after one week.
A: Very user-friendly. The 10" color touchscreen provides intuitive controls. Operators can be trained in 2-3 days. Most customers report that operators with basic technical knowledge can run the machine independently after one week.
Q: Can I adjust the mixing speed?
A: Yes. Mixing speed is variable from 0-2800 RPM. Different foam formulations require different mixing speeds, which are saved within each recipe.
A: Yes. Mixing speed is variable from 0-2800 RPM. Different foam formulations require different mixing speeds, which are saved within each recipe.
Q: What about the pumps? I see they're Chinese brand.
A: Standard package includes quality Chinese pumps that are reliable for most applications. For customers requiring premium specifications, we offer upgrade packages with Viking (USA) or European brand pumps.
A: Standard package includes quality Chinese pumps that are reliable for most applications. For customers requiring premium specifications, we offer upgrade packages with Viking (USA) or European brand pumps.
Q: How much space do I need?
A: Minimum 100 m² (10m × 10m footprint), but we recommend 120-150 m² for comfortable operation, maintenance access, and material storage.
A: Minimum 100 m² (10m × 10m footprint), but we recommend 120-150 m² for comfortable operation, maintenance access, and material storage.
Q: Do you provide installation?
A: Yes. Our service includes:
Installation supervision
System commissioning
Operator training
A: Yes. Our service includes:
Installation supervision
System commissioning
Operator training
Q: Do you provide chemical formulations?
A: We provide sample recipes for common foam types. For proprietary formulations, we work with your chemical supplier or provide recipe development services (additional fee).
A: We provide sample recipes for common foam types. For proprietary formulations, we work with your chemical supplier or provide recipe development services (additional fee).
About the Supplier
This supplier has been audited by BV. Verify the report on the official BV website with ID "MIC-ASR2341139". Items marked "
" are certified.
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Company Profile
Nanjing Genmax Machinery Co., Ltd is a hi-tech enterprise who is specialized in manufacturing mattress machines, and fouced on to improve customer demands by providing the best quality machines in the world with exceptional service and communication.
At present, the main products are mattress machinery, sewing machinery, foam machinery, foam cutting machine, mattress spring machine, quilting machine, tape edge machine, mattress packing machines and mattress accessory etc.
In order to provide higher products and services, Genmax uses its own sponge machine, sponge foam, sponge and memory foam for customers all over the world. GENMAX has its own compression and wrapping equipment to reduce the volume of sponge by 80-90%. Reduce transportation costs, cost savings for customers.
Genmax provide a one-stop solution mattress service, with the best service, the most competitive price, in the mattress industry's leading position.
The company has a group of senior engineers and professional developers. We have the ability to fulfill the scientific research, design, production, sales and supply good after service. We are the BEST one in this field on the mechanical design, production and the development of the software. All of the products have obtained patent in China.
About Our Factory & Business Background
- Address
- NO.8 Yuanhua Road, Qixia Distrist, Nanjing, Jiangsu, China
- Terms of Payment
- LC, T/T, PayPal, Western Union, Small-amount payment
- International Commercial Terms(Incoterms)
- FOB, CFR, CIF, DAT, DDP, CIP, EXW
- Average Lead Time
-
Peak Season Lead Time: within 15 workdays
Off Season Lead Time: within 15 workdays - Nearest Port
- nanjing, shanghai, ningbo
Our Production Capability & Technical Expertise
Our Industry Experience & Global Business Record
- Export Year
- 1999-09-08
- Main Markets
- North America, South America, Eastern Europe, Southeast Asia, Africa, Oceania, Mid East, Eastern Asia, Western Europe
FAQ
- Can it produce memory foam (viscoelastic)?
- Yes. The system handles high-viscosity formulations. The 2800 RPM mixing speed and temperature control (15HP chiller) are ideal for memory foam production.
- How many foam recipes can I store?
- 100+ formulations. This allows you to save different densities, foam types, and special formulations for instant recall.
- How difficult is it to operate?
- Very user-friendly. The 10' color touchscreen provides intuitive controls. Operators can be trained in 2-3 days. Most customers report that operators with basic technical knowledge can run the machine independently after one week.
- Can I adjust the mixing speed?
- Yes. Mixing speed is variable from 0-2800 RPM. Different foam formulations require different mixing speeds, which are saved within each recipe.
- What about the pumps? I see they're Chinese brand.
- Standard package includes quality Chinese pumps that are reliable for most applications. For customers requiring premium specifications, we offer upgrade packages with Viking (USA) or European brand pumps.
- Do you provide installation?
- Yes. Our service includes: Installation supervision System commissioning Operator training
- Do you provide chemical formulations?
- We provide sample recipes for common foam types. For proprietary formulations, we work with your chemical supplier or provide recipe development services (additional fee).
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