Waste PU Foam Scrap Bales Pre-Break Shredding Machine 4-8 Tons/Hour

Product Description

Product Description

Polyurethane Foam Block Pre-Break Shredding Machine for Foam Scrap 4-8 Tons/Hour Capacity

The PS-8000 Polyurethane Foam Block Pre-break Machine is engineered for high-volume foam scrap processing in mattress, furniture, and foam recycling operations. This heavy-duty pre-shredding system handles complete 850-kilogram packing foam bales and processes 4 to 8 tons per hour, preparing material for secondary crushing in rebonding foam production.

What makes the PS-8000 efficient is its automatic feeding inlet adjustment device that prevents material jamming during operation. The high-efficiency dual-shaft shredding system features counter-rotating shafts with hardened hook blades that break down bulk foam scrap quickly and consistently. Each bale is processed in 6 to 12 minutes, producing uniform small pieces ready for fine crushing.

The machine accepts foam packages measuring 1.40 × 1.25 × 1.15 meters (650-850 kg per package) through its 1800 × 1800 × 1500mm feeding port. Simply load with a forklift—no manual pre-breaking required. The advanced PLC control system with HMI interface makes operation straightforward, while convenient feeding and outlet conveyors streamline material handling.

It's suitable for high-volume mattress manufacturing facilities, furniture production operations, foam block manufacturing with trimming waste, and commercial foam recycling facilities processing PU foam scrap.

Specification

Type	Pre-Break Shredder	Applicable Industries	Mattress Manufacturing, Furniture, Foam Production, Recycling
Production Capacity	4,000-8,000 kg/hour	Processing Speed	6-12 minutes per 650-850kg package
Max Foam Scrap Package Size	1,400 * 1,250 * 1,150mm (650-850kg)
Feeding Port Size	1,800 * 1,800 * 1,500mm	Crushing Port Size	1,450 * 1,600mm

After Sales Service

Company Profile

Nanjing GENMAX Mattress Machinery Co., Ltd. is a leading manufacturer of mattress production equipment. We specialize in quilting machines, tape edge machines, foam machines, spring machines, and complete manufacturing lines.

Our Avdantages

• 15+ years of mattress machine manufacturing expertise

• Over 5,000+ successful projects worldwide

• 24-hour customer response guarantee

• Service centers in 5 countries

• Local language technical support

• 10+ years of international trade experience

• Active in major industry exhibitions

We provide fast, reliable service with professional solutions delivered within 72 hours. From equipment supply to after-sales support, we handle everything so you can focus on growing your business.

When you choose GENMAX, you get more than just machinery—you get a trusted partner who understands your market and supports your success every step of the way.

FAQ

Q: What size bales can it accept?
A: Maximum dimensions: 1,400mm (L) * 1,250mm (W) * 1,150mm (H) Maximum weight per bale: 850 kg Feeding port size: 1,800mm * 1,800mm * 1,500mm
Q: How long does it take to process one bale?
A: 6-12 minutes per 650-850kg bale, depending on: Bale density and compression Material type Operator loading efficiency Example: An 800kg high-density mattress foam bale typically processes in 8-9 minutes.
Q: Is it difficult to operate?
A: No. The interface is designed for simplicity: Training time: 2-4 hours for basic operation Interface: Icon-based with clear graphics Languages: English, Spanish, Portuguese, Arabic, Chinese, Russian, French, German (+ more available) Automation: Most functions are automatic; operator primarily loads material and monitors Most customers report that any factory worker with basic equipment experience can operate it effectively.
Q: Do you offer installation?
A: Self-Installation: Detailed installation manual with photos Installation video tutorials Remote technical support via video call On-Site Installation: Our technician travels to your facility Complete installation Operator training Test running and optimization Includes technician travel, accommodation, meals