Best Ultrasonic Quilting Embossing Bonding Machine

Product Description

Product Description

Ultrasonic Quilting Embossing Compound Machine(Nonwoven Fabrics/Polyester/Leather)

The Ultrasonic Quilting Embossing Machine uses ultrasonic principles for needle-free, wireless operation to bond chemical fiber fabrics, non-woven fabrics, and spray-bonded cotton layers. It features 19(can be customized) sets of ultrasonic sewing heads with maximum stitching width of 3200mm for versatile production requirements. The machine includes multi-layer feeding racks for continuous composite quilting and a high-power cooling system for long-time operation. Equipped with PLC automatic control, aluminum alloy rollers, and easy handle design for quick pattern changes, the UX4 serves apparel, mattress, home textiles, and automotive industries.

Needle-Free Bonding Technology: Ultrasonic welding replaces traditional stitching
Exceptional Working Speed: 20m/min production rate, 3-5 times faster than conventional quilting
Versatile Application Range: Ideal for bedspreads, garments, pillowcases, bed sheets, sofa covers, and sleeping bags
Customizable Pattern Rollers: Maximum 19cm diameter with variable thickness options
Built-In Slitting System: Includes 10 precision blades for clean edge cutting
Non-Woven Manufacturing Capability: Processes spray-bonded cotton and gush glue cotton
Detailed Pattern Creation: Creates intricate quilting designs through embossing
High Efficiency Lamination: Bonds multiple layers without adhesives
Eco-Friendly Operation: Environmentally protective equipment for textile machinery

Applications of Ultrasonic Bonding Quilting Machine

Apparel Industry: Garment quilting and fabric bonding applications
Mattress Manufacturing: Multi-layer fabric composite processing
Home Textiles: Bedding, curtains, and upholstery quilting
Automotive Interiors: Seat covers and interior fabric bonding

Specification

Working Speed	50-1200m/h	Max Thickness	60mm
Roller Width	1850/2300/2600/2907/3060mm	Horn	19 sets(depends on width)
Diameter of Roller	130-190mm(Customized)
Roller Pattern	Can Be Customized	Roller Type	Engraving 4-7mm

After Sales Service

Company Profile

Nanjing GENMAX Mattress Machinery Co., Ltd. is a leading manufacturer of mattress production equipment. We specialize in quilting machines, tape edge machines, foam machines, spring machines, and complete manufacturing lines.

Our Avdantages

• 15+ years of mattress machine manufacturing expertise

• Over 5,000+ successful projects worldwide

• 24-hour customer response guarantee

• Service centers in 5 countries

• Local language technical support

• 10+ years of international trade experience

• Active in major industry exhibitions

We provide fast, reliable service with professional solutions delivered within 72 hours. From equipment supply to after-sales support, we handle everything so you can focus on growing your business.

When you choose GENMAX, you get more than just machinery—you get a trusted partner who understands your market and supports your success every step of the way.

FAQ

Q: What is the working speed of the UM4?

A: The UM4 offers high production efficiency with working speeds of 50-1200 meters per hour, which is 3 to 5 times higher than traditional needle and thread quilting machines.

Q: How are different patterns created on the UM4?

A: Different patterns are created by changing the pattern rollers. The pattern of the rollers can be customized according to requirements.

Q: What is the maximum material thickness the UM4can process?

A: The maximum thickness the machine can process is 60mm(1000gsm).

Q: How many ultrasonic horns does the machine have?

A: The UM4 is equipped with 19 ultrasonic horns.

Q: Does the machine include cutting capabilities?

A: Yes, the UM4 comes with a slitting device with precise kinetic energy for cutting 4 sides. The machine comes standard with 10 blades.

Q: Can the roller depth be customized?

A: Yes, roller depth can be customized, allowing for processing into more specification patterns (optional).

Q: Is the UM4 suitable for all types of fabrics?

A: The UM4 is ideal for the bonding of various types of chemical fiber fabrics. It may not be suitable for all natural fabrics, as ultrasonic bonding works best with synthetic materials.

Q: How is the pattern density determined?

A: The pattern density is determined by the design of the customized rollers. More complex and dense patterns will result in lower production speeds.